Laser cutting machine, especially industrial CNC laser cutting machine, is an indispensable and important tool in the field of modern machinery manufacturing. It utilizes a high-energy laser beam to precisely cut materials with high efficiency, high precision and versatility. This technology is widely used in industrial manufacturing, especially in the field of machinery manufacturing, and has become an important tool for production and processing.
importance of laser cutting machine in mechanical manufacturing
Traditional cutting methods, such as mechanical cutting, flame cutting, etc., often have problems such as slow cutting speed, low precision, material waste. The laser cutting machine, on the other hand, has become the preferred tool in modern mechanical manufacturing with its advantages of non-contact processing, high precision and high speed. Laser cutting technology is capable of handling a variety of metal materials, including stainless steel, carbon steel, aluminum alloy, etc., which greatly improves productivity and processing accuracy. In addition, the versatility and flexibility of the laser cutting machine enable it to cope with the processing needs of different materials and complex shapes, whether it is a large component or a fine part, the laser cutting machine is easily capable of handling. Especially in the manufacture of high-precision parts, complex shape parts processing, as well as mold and tool manufacturing, laser cutting machine is to play an irreplaceable role.
Classification and selection of laser cutting machine
1.Characteristics and use of fiber laser cutting machine
Fiber laser cutting machine is widely used in the field of machinery manufacturing with its advantages of high brightness, high power density, long life and easy maintenance. It is especially suitable for cutting medium and thin plates, such as stainless steel, carbon steel, aluminum alloy and so on. Fiber laser cutting machine also has excellent cutting quality and stability, can meet the needs of high-precision parts manufacturing.
2.CO2 laser cutting machine features and use
CO2 laser cutting machine is mainly suitable for cutting non-metallic materials and thick plates. It produces a laser beam with a long wavelength, which is easy to be absorbed by non-metallic materials, so it has a significant advantage in the cutting of wood, plastics, leather and other materials. In addition, CO2 laser cutting machine also has good cutting depth and cutting speed, which is suitable for cutting large parts.
3. How to choose the right laser cutting machine
When choosing a laser cutting machine, you need to consider a number of factors, including the type and thickness of the cutting material, cutting accuracy and speed requirements, equipment costs and maintenance costs. For machinery manufacturers, it is crucial to choose a laser cutting machine with stable performance, easy operation and maintenance. In addition, the manufacturer’s after-sales service and technical support capabilities need to be considered to ensure the long-term stable operation of the equipment.
The use of laser cutting machine in machinery manufacturing
1. High-precision cutting of metal parts
Laser cutting machine excels in the high-precision cutting of metal parts. It can achieve micron-level cutting accuracy to meet the needs of high-precision parts manufacturing. At the same time, the laser cutting machine also has excellent edge quality and surface finish, reducing the time and cost of subsequent processing.
2. Processing of Complex Shape Parts
Laser cutting machine can easily cope with the processing of complex shaped parts. By presetting the cutting path and parameters, the laser beam can cut along any curve, realizing the precise processing of complex shaped parts.
3. Manufacturing of molds and tools
The manufacture of molds and tools requires high precision and surface quality. With its high precision and high efficiency, laser cutting machine has become the preferred tool in the manufacture of molds and tools. It can quickly and accurately cut out the contour of molds and tools, improve productivity and product quality.
4. Cutting of precision mechanical parts
The cutting of precision mechanical parts has very high requirements for cutting accuracy and surface quality. Laser cutting machine can realize accurate cutting of precision mechanical parts by precisely controlling the movement of laser beam and cutting parameters. This is of great significance for high-end manufacturing fields such as aerospace and medical equipment.
5. Application in automated production line
Laser cutting machine plays an important role in automated production line. Through the cooperation with robots, automatic feeding devices and other equipment, laser cutting machine can realize automated cutting operations, improve production efficiency and product quality. This is important for mass customization and flexible production.
Advantages of laser cutting machine
Energy saving and environmental protection
Laser cutting machine has significant energy saving and environmental protection advantages. Compared with traditional cutting methods, laser cutting machine can reduce energy consumption and material waste, reduce production costs. At the same time, the laser cutting process produces less noise and pollution, in line with the environmental requirements of modern manufacturing.
Flexibility and Versatility
Laser cutting machine has excellent flexibility and versatility. It can adapt to the cutting needs of different types and thicknesses of materials, and realize the flexible switching of multiple cutting methods and cutting paths. In addition, the laser cutting machine can also be used in conjunction with other processing equipment to form a complete processing line.
High precision and efficiency
Laser cutting machines are known for their high precision and efficiency. It is able to achieve micron-level cutting accuracy and high-speed cutting operations, improving productivity and product quality. This is of great significance to the modern manufacturing industry.
DXTECH CUSTOMER USE cases
DXTECH Machinery Manufacturing Enterprise is an enterprise specializing in high-end equipment manufacturing, is committed to providing customers with high-quality laser cutting solutions. The enterprise introduced a number of advanced industrial-grade CNC laser cutting machine, widely used in high-precision cutting of metal parts, the processing of complex shaped parts, as well as the manufacture of molds and tools and other fields.
In practical applications, the laser cutting machines are widely used by the customers of DXTECH machinery manufacturing enterprises. For example, a food machinery manufacturing company used DXTECH’s fiber laser cutting machine to significantly improve the productivity and quality of machinery manufacturing. The company’s production line is fully automated without human intervention, and the cutting accuracy and speed have reached the leading level.
how to maintain the laser cutting machine in the mechanical manufacturing
Routine maintenance and troubleshooting
Routine maintenance and troubleshooting of the laser cutting machine is crucial. Operators need to regularly clean and lubricate the equipment; check whether the electrical connections and mechanical parts of the equipment are loose or damaged; and find and deal with equipment failures and abnormalities in a timely manner. In addition, it is also necessary to regularly calibrate and debug the equipment to ensure the accuracy and stability of the equipment.
Methods to improve the life of the equipment
In order to improve the service life and performance stability of the laser cutting machine, the following measures can be taken: select high-quality lasers and optical components; use the appropriate cutting parameters and processes; regular maintenance and upgrading of equipment; and strengthen the training and management of operators.
CONCLUSION
In summary, laser cutting machine plays an important role in machinery manufacturing. Through reasonable selection and use of laser cutting machine, can significantly improve production efficiency and product quality, reduce production costs and environmental pollution. At the same time, to strengthen the maintenance of equipment and maintenance work is also to ensure that the laser cutting machine long-term stable operation of the key. With the continuous progress of technology and application fields continue to expand, laser cutting machine will play a more important role in the future of machinery manufacturing.